Liquid product processing line

From basic needs to demanding processes, we help you meet your production goals;

Fully customized solutions to meet exact processing needs and specific product qualities

Line design and Engineering

Construction

Project management

Unit: Pulping, Brewing, Mixing, Blending, Filter separation, Concentration, UHT, CIP, Tanks

Pressure tank certification: ASME, GB150, AD2000

Fruit processing line

  1. Washing, Sorting system
  2. Destoning system
  3. Stone washing system
  4. Crushing system
  5. Temperature rising system
  6. Pulping system
  7. Centrifuge system
  8. Concentration system
  9. Storage system
  10. Sterilizing and homogenizer
  11. Aseptic bag filling system

Professional Installation Service

  1. 20+ years of professional food, beverage, chemical project management, installation and construction experience:
  2. Hoisting & Positioning
  3. Electrical & piping layout
  4. Argon arc welding, automatic welding
  5. Instrument installation
  6. Safety management
  7. Agile project management

Service worldwide experience

Installation worldwide

for food and chemical industry.

Electrical installation

Mechanical installation

Insulation

Safety management

Project management

Fruit processing line

20+years, more than 80+ success reference projects

  1. Khaanjims SBT LLC Mongolia (Turnkey installation)
  2. Orang Tua Indonesia (Turn Key installation)
  3. APU Mongolia (Turn Key instllation)
  4. Haitian Soy Sauce Installation and Equipment
  5. BMW Shenyang Test Center piping
  6. Heineken Cambodia (Tanks)
  7. Global Beer USA (Tanks)
  8. Imperial Brazil (Tanks)
  9. Coca Cola England (Tanks)
  10. ABC Australia (Casella Yenda) (Tanks)
  11. TBT Ur-Brew ChinaTurn Key Brewery
  12. Tsingtao Brewery Piping Filling Line

Destoning, Stone washing, Pulping

Application:

Pitting for various drupe materials, scrubbing and separating of the residual pulp on the pit. (fruits with hard stone, such as peaches, apricots, cherry etc..)

Features:

The movable door of the stone outlet adopts a unique hinge mechanism design, can easily open the movable door horizontally, making the cleaning and replacement of the screen more convenient.

Designed with automatic cleaning interface,

Fully enclosed structure except the feeding and discharging, good safety protection.

Belt filter press

Application:

used for solid/liquid separation processes, can be used in the production of fruit juice, cider and winemaking.

Features:

Automatic feeding and discharge

Continue processing

Low noise and quick startup and shutdown times

Vacuum High-shear mixer

Mixing, aims to efficiently achieve a smooth, homogenous product with consistent quality. Mixing is a highly complex operation and often takes place early on in the process of food production.

Features:

Automatic control for all variant recipes

Fast, easy CIP program changes

Faster powder addition

Lower product losses

Controllable shear force

Soft mixing is realizable (with particles)

Hard particles can be treated

Carbonator and mixer in one system

Application

Flavored sparkling water, cola, ect.

Base on needs:

2 component mixer (water + syrup /fruit flavors+ CO2)

Multi-component mixer for up to 4 components Modular,

compact structure design

Carbonation, degassing, dosing modules and combined degassing and carbonation modules are also available

ConStream-Concentration system

ConStream RO system is designed primarily for fresh milk concentration but can also be used for other product types

ConStream System is a flexible membrane application solution enabling customers to benefit from high quality cost effective systems with high performance and flexible application opportunities.

The ConStream RO system concept employs continuous RO concentration. The pre-treated feed is led from a storage by an external feed pump to the RO balance tank and pumped via the base line pipe into the RO loop system. Here the feed is separated into two phases - a retentate phase (concentrate) and a permeate phase (water phase).

Filtration and separation system

    Ceramic membrane system

  1. Inorganic ceramic membrane is made of alumina, titanium oxide, zirconia and other inorganic materials sintered at high temperature with porous structure of precision ceramic filter material.
  2. Good chemical stability, acid and alkali resistance, oxidation resistance, organic solvent resistance, etc.; No dissolution, suitable for food and medicine process separation;
  3. High temperature resistance, high temperature disinfection and sterilization; Easy to clean, long lifecycle;
  4. Narrow pore size distribution, high separation accuracy;
  5. Ceramic membrane system process is integrated in compact, automatic control, continuous feeding, continuous discharge of slurry and filtrate, no Kieselguhr emission
  6. Ultrafilter,Nano-filter

    RO, NF, UF, MF and other molecular weight membrane products, widely used in beverage, food, pharmaceutical, chemical, laboratory, environmental protection and biological engineering and other industries of filtration separation, its compact structure, reasonable surface area/volume ratio, has the advantages of anti-pollution, cleaning resistance, convenient maintenance and so on. By using different channel network thickness (28-120mil) can change the height of the feed liquid channel, adapt to a variety of feed liquid viscosity or solid content. This unique design allows for good fluid conditions while reducing energy consumption.

UHT Flash pasteurizer & Degassing

The major element of all process steps in beverage production is the preservation concept. One of the processes frequently applied is flash pasteurising,which can be used for products with low and high acidity.

Beer and slightly carbonated refreshment drinks are normally heated at 72 to 85 for 20 to 60 seconds and subsequently cooled down to the required filling temperature.Very acidic CO2-free beverages such as juice drinks and soft drinks are flashpasteurised for a duration of between 30 and 60 seconds, e.g. at temperatures of 84 to 95 and then cooled down to ambient temperature or hotfill temperature.

These products can then be distribu-ted at ambient temperature.

All low-acid beverage types such as Asian teas, mixed milk and coffee drinks and ESL and non-perishable milk are heated at 125 to 150 depending on the initial concentration of bacteria, the shelf life and the subsequent method of distribution. Fresh milk is heated for 10 to 30 seconds at 72 to 85 and always distributed chilled.

Depending on the product intake temperature and the customer's requirements, an up to 100 % recuperative circuit can be set up for cooling after heating, or an additional cooling heat exchanger can be integrated.

CIP system

Cleaning in Place

Cleaning and sanitisation of process plant is one of the most critical aspects of food processing to ensure the health and safety of the consumer. Proper cleaning is essential for the production of high quality food products especially those with extended shelf life.After cleaning the plant must be sanitised

The CIP designing covers the complete cycle. Detergent or water selection, detergent concentrations and cycle temperatures and times are fully controlled.

Compact design

1-4 forward lines

Several options

Fully automatic

Brewing system

Customized solutions according to customers' business objectives: taking into account flexibility and production costs,

coordination of the whole line: for example, the balance of water resources and energy, the accurate selection of public energy system, the occupancy time of each equipment, the analysis of production line bottleneck according to the sales proportion of each product, the size combination and quantity of fermenter FMT and sake tank BBT

Bio-Fermentor & Bio-Reactor

Aseptic technology for highly sensitive processes at the fermentation

The food-, pharma- and cosmetics industry uses bio-reactors, also called fermenters, to ferment organic substances by adding bacteria, fungi or enzymes. Our customers efficiently and safely cultivate cells and microorganisms as well as yeast and bacteria at the bio-fermenters and bio-reactors. The fermentation processes are highly sensitive and the hygienic demands are high. For an exact reproduction of the biological process flow, We uses GMP-compliant aseptic technology with fully automated measurement- and control technology. This allows our customers to control the processes at the fermenters in every detail.

They consist of a stainless steel container, a gassing module as well as of a mixing device including the suitable agitator, sterile filter and heat exchanger. Appropriate sensors and measurement transducers continuously control inter alia the filling level, oxygen, nutrient supply, temperature, pH-value and if applicable foam formation. The values are reported to a central control unit and are recorded.

Aseptic Tank & Pressure vessel

Aseptic Tank is a fully automated unit used for the aseptic buffering of liquid food products such as milk, yoghurt, rice pudding, goulash and sauces.

It offers uncompromised food safety and is available as a stand-alone unit or as part of our integrated lines.

We can advise you on the most suitable tank model whether your product is high or low viscosity, with or without fibres, with smaller or bigger particles, etc.

The tank unit comes with options including different agitators.

Customized Platform

Custom Design - can be designed to meet your specific application requirements.

Sanitary Design - Stainless steel alloy is by far the best material used in constructing platforms and stairs for food and medical care facilities. Its antimicrobial properties keep germs and bacteria from taking over the material. This feature also allows for fast and easy cleaning.

Low Maintenance - Stainless steel alloy corrosion and rust resistant properties eliminate or reduce the need for painting, scraping, and sandblasting. This means that the platform can keep its neat and clean look with relatively little to no maintenance at all for months.

The tank unit comes with options including different agitators.